The North American automotive association AIAG (Automotive Industry Action Group) is the publisher of the CQI-Standards (“CQI” =Continuous Quality Improvement). Developed by AIAG's OEM and Supplier members, the goal of the Casting System Assessment is the development of a robust casting process that eliminates common root causes of casting defects.
The CQI-27 Special Process: Casting System Assessment 2nd edition provides requirements for foundry suppliers of OEM automotive castings. It is a collective effort by OEM and Tier 1 customers to create common process requirements for foundries, requirements which our shared experiences tell us will benefit the foundry industry for their OEM automotive customers. The objective is to have robust processes which minimize the risk of casting defects in automotive applications.
CQI-27 has been substantially revised based upon feedback from users of the 1st Edition.
Enhancements in the 2nd Edition include:
For an OEM, discussions with the foundries about expectations for full CQI-27 compliance will concentrate resources on specific subjects which are often the root cause for castings which fail to meet Product Engineering requirements.
For a foundry, full compliance with CQI-27 is similar to reducing the RPNs on a PFMEA — the lower the RPN values, the less likely that customers will receive bad parts. Some of the requirements are defect prevention, and some are reduction of variation. All benefit quality metrics.
In the family of "Special Processes" these CQI standards are of course also part of our training offers, we offer licensed seminars including the respective German translations in Europe in German and in English.
» More information and registrations about our online and open seminars:
03-015 // Understanding AIAG CQI Self-assessment online (Modul 3.0) - AIAG licensed
03-055 // TopQM CQI-9/-11/-12/-15/-17/-23/-27 Auditor online
03-020 // TopQM CQI-9/-11/-12/-15/-17/-23/-27 Practical Application/Maintenance and Repairs
TopQM-Systems has been conducting on-site audits as well as "remote audits" for your location, but also for your suppliers, for several years now. Long-standing qualified and experienced TopQM CQI auditors are available to you on site in Germany and Europe, but also worldwide. Especially in these uncertain times, we are a reliable partner both on site and via remote audit, use our global expert audit team.
Process Table A
Sand Castings (Iron/Steel)
Process Table B
Process Table C
Process Table D
Investment Castings (Iron/Steel)
Process Table E
Aluminium Semi-Permanent Mold Cylinder Heads
Process Table F
Aluminium Sand Castings
Process Table G
Aluminium Metal Mold
Process Table H
Aluminum High Pressure Die Cast
Process Table I
Magnesium High Pressure Die Cast
Process Table J
Zinc High Pressure Die Cast
TopQM-Systems has already been conducting AIAG CQI process audits for well-known automotive manufacturers, in addition to CQI auditor training and In-house training in the entire supply chain.
Take advantage of specific know-how and contact us for a non-binding and free of charge consulting discussion or for an individual and detailed quote of our services.
TopQM-Systems project- and reference examples for conducting of CQI audits and CQI auditor training (Excerpt):
Upon request, we will be more than happy to provide you with contact names and contact data for the mentioned project- and reference examples.